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Abandoned Bethlehem Steel Mill – Atlas Obscura

Abandoned Bethlehem Steel Mill – Atlas Obscura


On a cool October morning in 2006, I was circling the property of the abandoned Bethlehem Steel mill. Located in Bethlehem, Pennsylvania, it had been the flagship production plant of a company that was once one of the largest steel producers in the world. The sprawl of brick buildings was punctuated by broken windows, twisting pipes, and the towering spires of blast furnaces. The very concept of attempting to sneak in to photograph such a labyrinth felt foolish and daunting, but that was what I was there to do.

I parked my car in one of the lots toward the back of the property, hopped over a wall, and scrambled down an embankment into an overgrown field. Nearby, a rusting iron bridge spanned a disused rail line. At any point, a train might go by on the active portion of the tracks. If an engineer spotted me, they would likely call the police—I needed to reach somewhere that wasnt out in the open. I moved as quickly as I could with my heavy camera gear, trying to stay low.

After what felt like an eternity, I was able to duck into an open doorway. Inside, I was greeted by a strange sight: long devices with pipes on either side that vaguely resembled xylophones, attached to thin chains looping through eyelets on the ceiling. The chains led to hanging baskets with hooks on the bottom. It looked like a medieval torture device or perhaps something a cult might use. I had never seen anything like it before—later Id discover it was a hanging locker system. Workers would hang their possessions on the baskets, hoist them up to the ceiling, and lock the chain in place so the basket was out of reach.

After Bethlehem Steel's former flagship plant closed, overgrowth began to fill the areas beneath the blast furnaces.
After Bethlehem Steel’s former flagship plant closed, overgrowth began to fill the areas beneath the blast furnaces. Matthew Christopher, Abandoned America

Though they might look like some complicated torture device, these chained baskets are a hanging locker system. Workers could stow their belongings and hoist them up to the ceiling, where they were out of reach.
Though they might look like some complicated torture device, these chained baskets are a hanging locker system. Workers could stow their belongings and hoist them up to the ceiling, where they were out of reach. Matthew Christopher, Abandoned America

Making my way through the rest of the plant, I found myself surrounded by similarly inscrutable wonders. Lacking any engineering or steel production background, to me each gauge was a cipher, and the gargantuan pipes worming their way through the walls felt like riddles left behind by a vanished civilization whose secrets were lost to time. Steel mills, which resemble nothing so much as the forges of giants, are littered with ladles that could easily carry 30 men and wheels and cogs that could crush you without the slightest difficulty.

The machine shops seemed to stretch on infinitely. Spaces that had once been filled with the bustle of hundreds of workers and a deafening cacophony of industry now stood eerily silent. The former gas-blowing room housed a long row of engines the size of locomotives that had once provided air to the furnaces, interspersed by flywheels nearly 25 feet in diameter weighing approximately 100 tons. These engines, constructed in 1911, could blast 13,000 to 18,000 cubic feet of air per minute at a pressure of 30 pounds per square inch and remained in use until 1993, when the powerhouse was shuttered after an explosion in the piping.

What was hardest to fathom, however, was the fact that Bethlehem Steel wasnt an outlier. For American steel manufacturers, it was becoming the norm.


Since the American steel crisis—a nosedive in the industry in part brought about by recessions in the early 1970s and 1980s paired with oil crises in the 1970s—the Steel Belt became the Rust Belt. Cities like Gary, Indiana, Youngstown, Cleveland, and Toledo in Ohio, and Pittsburgh, Pennsylvania, suffered catastrophic economic blows as hundreds of thousands of jobs vanished. Ancillary businesses, from parts manufacturers and suppliers to diners that served workers getting off their shifts were also forced out of business. It was apocalyptic for the communities around the mills, many of which are still devastated half a century later.

To understand the magnitude of the loss, its essential to understand how foundational steel production was to the history of the United States. Less than 50 miles away from Bethlehem, forges dating back to 1740 provided pig iron used in the Revolutionary War, weapons used in the War of 1812, and plowshares that helped settle the Midwest.

Bethlehem Steel’s first rolling mill and blast furnace were completed in 1863, and immediately put to work producing railroad rails and steel armor plating for the U.S. Navy. In the early 1880s, the Navy decided to upgrade its aging fleet and Bethlehem Steel won the contract to produce ordnance, large caliber guns, and battleships that played a pivotal role in Americas success in both World Wars. In 1943, CEO Eugene Grace promised President Franklin Delano Roosevelt that Bethlehem would produce a ship a day—he managed to outdo his ambitious promise by delivering 380 ships in a single year.

The tall ceilings of the machine shop provided the necessary clearance for the overhead cranes that once ran the length of the shop.
The tall ceilings of the machine shop provided the necessary clearance for the overhead cranes that once ran the length of the shop. Matthew Christopher, Abandoned America

Bethlehem’s mills also manufactured steel used to construct some of the most famous structures in the country: The George Washington Bridge, Golden Gate Bridge, and Ben Franklin Bridge, as well as the Empire State Building, the Hoover Dam, the prison on Alcatraz Island, and Madison Square Garden. It would be nearly impossible to conceptualize what America’s manufactured topography would look like without its steel mills. At the end of World War II, with few global competitors, U.S. steel plants produced 72 percent of the world’s steel and 67 percent of the pig iron; Bethlehem Steel alone was producing 23 million tons of steel a year. It must have seemed like their dominion over the steel market would be eternal. It was this hubris that doomed them.

By the late 1960s, American steel manufacturers, who had been slow to incorporate new technologies into their mills, were competing with imports from smaller, more adaptable mills overseas that were as much as 20 percent cheaper. Unions hindered the adoption of automation and changes that would have improved efficiency, pension costs ballooned, and executive pay was disproportionately high, increasing expenses that scrappy competitors rising from the ashes of the destroyed industries in Europe and Japan didn’t have to build into prices to turn a profit. While these mini-mills seemed little more than an annoyance at first, soon they were beating out Bethlehem Steel for contracts on their bread-and-butter products like plate and structural steel.

Mergers and plant closures spread like wildfire through the industry in the 1970s, creating labor unrest and a pervasive sense of economic despair. Throughout the 1970s and 80s, even large manufacturers began to fold. While most of its steelmaking operations were suspended in 1982 and its plant in Bethlehem, Pennsylvania, ceased operations in 1995, Bethlehem Steel managed to limp along until its dissolution in 2003. The ripple effect from these closures still has a profound effect on American towns to this day, as many have failed to find any suitable replacement and consequently have watched in horror as once-thriving downtowns became wastelands of blighted shops and homes.

Blast Furnace D, one of the five furnaces at the Bethlehem plant. This 240-foot furnace was built in 1954 and blown out for the last time in 1994.
Blast Furnace D, one of the five furnaces at the Bethlehem plant. This 240-foot furnace was built in 1954 and blown out for the last time in 1994. Matthew Christopher, Abandoned America


As I explored the Bethlehem Steel mill, it was clear that some areas had been abandoned longer than others. I was mystified by the workings of the silent blast furnaces that stretched into the sky and aghast that such an enormous investment of money and resources could be left to decay out in the open like an unburied body.

Walking through the shell of the No. 2 Machine Shop, I heard the sound of an engine and instinctively ducked behind a wall. A security truck roared past me and towards the other end of the building, over a quarter of a mile away. Just as I was starting to think I had managed to elude it, the pickup truck turned around and headed back toward me. The space was open and empty, with nowhere to go. There was no way the driver wouldnt see me. Thinking as quickly as I could, I walked out into the open, set up my tripod to take a photo, and waved at them. The pickup pulled to a sudden stop next to me, and an older man in a security outfit tersely asked me through the window what I thought I was doing. I played dumb. Im just taking pictures,” I said. Im not in any trouble, am I? This place is amazing!”

The security guard looked at me for a long moment, probably calculating how big of a fool he was talking to, considering that I had waved hello instead of running away. You cant be in here,” he snapped. Oh, Im sorry,” I replied bashfully, heart pounding in my chest. I understand. Ill go.”



Article by:Source: Matthew Christopher

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